Product Code

■Motor

①

Comanpy

ZD MOTOR

②

Model & Dimension

Code

Mounting flange mm

□60

□80

□90

□104

Case dimension

60*60

80*80

90*90

104*104

③

Motor type

BLD: DC Brushless gear motor

④

Output power (W)

(e.g) 90: 90W

⑤

Voltage

(e.g) 24: 24VDC (Optional voltage 24V—48VDC, single phase 100V—120VAC, single phase 220V—240VAC, 50/60Hz)

⑥

Relative to square type gear box:

Motor shaft type GN: GN type gear shaft GU: GU type gear shaft

L type gearbox:

Shaft shape GNL: ype L GN series gear shaft (Mainly for 2&4 series)

GUL: Type L GU series gear shaft (Mainly for 5&6 series)

Shape of the output shaft:

A:Circular shaft type A1:Keyway type

⑦

Motor speed

(e.g) 25S: 2500RPM Low voltage for 30S

⑧

Motor parts M: Electromagnetic brake BFE: Closed loop feedback mode, generally refers to the motor to increase the encoder (Including the simple holzer encoder)

Description Of Brushless DC Motor Characteristic Curve

•The maximum of instaneeous torque line: the motor starting the maximum torque of motor , instantaneous impact load; beyond the torque value, over-current protection will lead to stop.

•Short-term running area: when t he motor at different speed, it can operate in a short time during this torque range, but after a long time it can cause heating of the motor, resulting motor break or drive overheat protection start, cause stopping working.

•Rated torque Rated torque of the motor line: at different speeds, the motor can run for a long time in this moment;

•In Continuous operation area: at different speed, the motor can operate continuous.

Product Features

■The Characteristics Of Brushless Motor Suitable For Speed Control Are Introduced

On brushless motor ,it is unecessarily using brush .commutator and any other mechanical contact. Brush motor need brush and commutato to running ,so it need to regular maintain. However, brushless motor used Hall 1C to detect the signal and used driving circuit of crystal catheter's ON/OFF. So it dispense with maintain.

■Stable Speed Control

Brushless DC motors compare the setting speed with the speed feedback signals from the motor at all times and adjust the motor's applied voltageFor this reason, even if the load changes, stable rotation is performed from low speed to high speed.Common inverter-controller three-phase induction motors do not have this type of feedback control and when the load changes, the speed can be affected. Brushless DC motors are recommended for applications that require the speed to be maintained regardless of the load fluctuation.

■Wide Speed Control Range (ZD is Currently the Rate Limiting to 2500RPM, This Drive Change can be Applied to the 4000RPM Motor)

The brushless DC motor has a broader speed control range compared to three-phase inverter driven motors. Unlike three-phase inverter driven motors, the torque at low speed isnot limited, so brushless DC motors are suited for applications that require constant.

Product Style	Speed Control Range	Rate Ratio
Brushless motor	80-4000	50
Frequency converter control Three phase induction motor	200-2400	12
AC speed regulating motor	50Hz: 90-1400	15
AC speed regulating motor	60Hz: 90-1600	17

■Saving Energy

DC Brushless motor used permanent magnets, it can reduce the secondary loss of rotor. So compared with adopts frequency conversion control of three-phase induction motor, the power reduced 23%. This is in favour of saving energy.

■Low Speed And High Torque Performance

DC brushless motor have a steady big torque when running at low speed.

•Z5BLD120-220GU-25S Diagram (ZD Standard Drive)

•5IK120RGU-CF (220V/50Hz)( ZD Standard Drive)

•Working performance table of brushless motor and ac speed adjustable motor

Serial Number	Z5BLD120-220GU-25S					5IK120RGU-CF
Serial Number	Moment N.m	Speed rpm	Current A	Efficiency %	Temperature Rise K	Moment N.m	Speed rpm	Current A	Efficiency %	Temperature Rise K
1	0.595	200	0.485	26.5	≤50K	0.010	200	0.850	3.00	<80K
2	0.595	500	0.671	47.5	≤50K	0.150	500	1.070	8.00	<80K
3	0.595	1000	0.966	62.0	≤40K	0.500	1000	1.186	32.5	<80K
4	0.595	1500	1.200	69.0	≤40K	0.915	1400	0.981	60.0	<55K
Ambient temperature10℃～+40℃ environment

■Thin, High Power

Brushless DC motors have a slim body and provide high power due to permanent magnets being used in the rotor. For example, the overall length is 75mm shorter and the output power is 1.3 times higher than that of three-phase induction motors with a frame size of 90mm. Using brushless DC motors can contribute to downsizing and space saving.

■Protection Function, Help To Protect The Safety Of The Equipment System

Due to the load of the overcurrent, undervoltage, open phase protection, for this reason can ensure the safety of equipment system.

■Motor Spec Speed

Motor Speed\Output Shaft Speed\Reduction Ratio	3	3.6	5	6	7.5	9	10	12.5	15	18	20	25
200-1500RPM	67~500	56~417	40~300	33~250	27~200	22~167	20~150	16~120	13~100	11~83	10~75	8~60
2000RPM	667	556	400	334	267	223	200	160	134	112	100	80
2500RPM	833	695	500	417	334	278	250	200	167	139	125	100

Motor Speed\Output Shaft Speed\Reduction Ratio	30	36	50	60	75	90	100	120	150	180	200
200-1500RPM	7~50	6~42	4~30	3~25	3~20	2~17	2~15	2~12.5	1.5~10	1~8	1~7.5
2000RPM	67	56	40	34	27	23	20	17	14	12	10
2500RPM	84	70	50	42	34	28	25	21	17	14	12.5

■Motor Spec Product Type

Motor	Square Size	Output Power	Model	Driver	Voltage Supply
	60X60	15、25	Standard type IP40 Or IP54		DC24-48 Single phase 100-120V Single phase 220〜240V
	80X80	40、60
	90X90(GN)	40、60
	90X90(GU)	60、 90、 120
	104X104	200、 400

■Motor Spec-Basic Performance

Project Iteam		Motor	Driver
Insulation resistance (No motor and drive connection state test)		50MΩ or more when 500VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity	50MΩ or more when 500VDC megger is applied between the power supply terminal and the protective earth terminal, and between the power supply terminal and the I/O signal terminal after continuous operation under normal ambient temperature and humidity
Insulation resistance (No motor and drive connection state test)		Sufficient to withstand 1.5kv AC at 50Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity	Sufficient to withstand 1.5kvAC at 50Hz applied between the power supply terminal and the protective earth terminal and the I/O signal terminal for 1 minute after continuous operation under normal ambient temperature and humidity
Temperature rise		The temperature rise of windings is 55℃ max, and that of the case surface is 40℃ max, measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity①	The temperature of the heat sink is 50℃ max, measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity
Use environment	Ambient temperature	-10℃~+40℃ (Non-freezing)
	Ambient humidity	85% or less (No-condensing)
	Altitude	1000m following
	Medium environment	Non corrosive gas, dust; can not be used in a special environment containing radioactive substances, magnetic fields and vacuum, etc
	Vibration	Not to exert a continuous vibration or excessive impact
Storage environment ②	Ambient temperature	-10℃ ~+40℃ (Non-freezing)
	Ambient humidity	85% or less (No-condensing)
	Altitude	1000m following
Heat resistance grade		B stage	/
Protection level		IP40 & IP54	IP20

① In order to make the motor shell surface temperature can be maintained below 90℃, the motor installed in the following dimensions of the radiating plate (Material: aluminum); thickness of 25W: 115X115X5, the thickness of the 60W: 135X135X5, the thickness of the 120W: 165X165X5, the thickness of the 200W: 200X200X5. (Unit: mm)

② The storage condition applies to a short period such as a period during transportation.

①	Gearhead frame size	2: 60mm 4: 80mm 5: 90mm 6: 104mm
②	Gear type	GN: GN type gear GU: GU type gear
③	Gear ratio	(e.g) 50: Reduction ratio
④	Bearing type	K: Ball bearing (On the GU type square box marked as KB)

①	Gearhead frame size	2: 60mm 4: 80mm 5: 90mm 6: 104mm
②	Gear type	GN: Type GN gear shaft (For L series 2&4) GU: ype GU gear shaft (For L series 5&6)
③	Gear ratio	(e.g)50: Reduction ratio
④	Bearing type	LC: L type hollow shaft output reducer RC:Hollow shaft output of spiral bevel gear RT:Solid shaft output of spiral bevel gear

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How to Read DC Brushless Gear Motor

Product Code

Description Of Brushless DC Motor Characteristic Curve

Product Features